Predictive analytics, OT optimization, and cyber-physical security for energy.

A generation portfolio serving 2 million+ customers, across thermal and renewable assets, needed a scalable data-driven operating model. Auragine delivered the roadmap, systems architecture, digital infrastructure, and enterprise rollout.

Control system upgrades and edge computing across 2,500+ critical equipment points fed a centralized cloud platform. ML predictive maintenance, real-time analytics, and digital twins drove a 10–15% heat-rate improvement and roughly 22% lower operating cost.

Execution followed a lighthouse-plant approach: one facility first, then six plants within 18 months.

Well pads, gathering systems, and central processing in a high-volume shale basin needed real-time visibility and data-driven decisions.

Upgraded SCADA, cloud-native data platforms, and analytics pipelines across 3,000+ field assets enabled dynamic well optimization, production forecasting, and predictive maintenance — a 12–18% improvement in recovery efficiency and 30% better MTBF.

Deployment was phased, priority-driven, and scaled across the field network in line with operational goals.

Pipelines, compressor stations, and storage terminals required an enterprise-wide risk framework integrating governance, threat intelligence, and operational resilience.

Layered industrial cybersecurity — next-gen IDPS, micro-segmentation, AI anomaly detection, and SOAR workflows integrated with SIEM — enabled real-time triage and rapid remediation aligned with NIST and ISO 27001.

Workforce adherence to security protocols rose 30%; regulatory reporting lag fell 25%.

Legacy SCADA and flat IT/OT segmentation exposed a midstream operator. Auragine mapped every PLC, RTU, and HMI across multiple control centers and applied MITRE ATT&CK for ICS to identify attack vectors — unpatched firmware, default credentials, unsecured remote access.

A defense-in-depth program introduced micro-segmentation, OT-protocol-aware intrusion detection, and role-based access on all SCADA consoles, validated in a zero-downtime environment with controlled simulations. The result: a sustainable continuous-monitoring program.

Auragine ran a controlled ICS penetration test across SCADA and connected OT systems, simulating APT scenarios — reconnaissance, pivoting, PLC logic manipulation — without disrupting live operations.

Findings included misconfigured PLCs, unsegmented paths, and RBAC gaps. Remediation covered micro-segmentation, access enforcement, and continuous monitoring aligned with NIST and IEC 62443, plus executive-level reporting.

A midstream operator struggling with NERC CIP readiness received a gap assessment across SCADA networks, PLC configurations, and HMI access, mapped to IEC 62443 and ISO 27001.

Policy implementation, technical remediation, and training produced full compliance readiness, reduced OT exposure, and an audit-friendly reporting framework.